Manufacturing Facility Complete Upgrade

Industry: Automotive Manufacturing

Location: Green Bay, Wisconsin

Project Scope: Complete material handling system overhaul for 100,000 sq ft manufacturing facility

Challenge

The client's aging forklift fleet and inefficient storage layout was limiting production capacity and creating safety concerns.

Solution

  • Replaced entire forklift fleet with 12 new electric forklifts
  • Installed high-density pallet racking system
  • Added conveyor system for parts movement
  • Implemented warehouse management integration

Results

  • 35% increase in storage capacity
  • 25% improvement in operational efficiency
  • Reduced equipment maintenance costs by 40%
  • Zero safety incidents since installation

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Equipment Installed

  • ✓ 12 Electric Forklifts
  • ✓ 8,000 sq ft Pallet Racking
  • ✓ 200 ft Conveyor System
  • ✓ Battery Charging Station

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Equipment Installed

  • ✓ AS/RS System
  • ✓ Automated Conveyors
  • ✓ Sortation System
  • ✓ WMS Integration

Distribution Center Automation

Industry: E-commerce & Logistics

Location: Minneapolis, Minnesota

Project Scope: Automated storage and retrieval system for regional distribution center

Challenge

Growing order volume required faster order fulfillment and increased storage capacity without expanding facility footprint.

Solution

  • Installed automated storage and retrieval system (AS/RS)
  • Integrated conveyor and sortation system
  • Connected to existing warehouse management system
  • Trained staff on new automation

Results

  • 3x increase in order picking speed
  • 50% more storage in same footprint
  • 99.8% order accuracy rate
  • ROI achieved in 18 months

Warehouse Space Optimization

Industry: Wholesale Distribution

Location: Des Moines, Iowa

Mezzanine installation and storage system redesign doubled warehouse capacity without facility expansion. Included new pallet racking, shelving systems, and material handling equipment.

Key Results: 100% capacity increase, 30% faster picking times

Cold Storage Facility Upgrade

Industry: Food & Beverage

Location: Madison, Wisconsin

Complete cold storage material handling solution including specialized forklifts, insulated dock equipment, and temperature-controlled storage systems.

Key Results: Energy savings of 20%, improved temperature control

Pharmaceutical Distribution Center

Industry: Healthcare & Pharmaceuticals

Location: Rochester, Minnesota

High-security storage systems with climate control, automated inventory tracking, and compliance-focused material handling equipment for pharmaceutical distribution.

Key Results: 100% regulatory compliance, zero product loss

Automotive Parts Warehouse

Industry: Automotive

Location: Milwaukee, Wisconsin

High-density storage rack installation with narrow aisle forklifts, optimizing vertical space for thousands of SKUs in automotive parts warehouse.

Key Results: 60% more SKUs stored, faster retrieval times

Ready to Start Your Project?

Let's discuss how we can optimize your material handling operations.